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The Best Purlin Roll Forming Machine – Modern, advanced solutions by Vietsteel
Mar
Completely automatic C/Z combination Purlin Machine (Model CZ-EA)
The fully automatic CZ purlin roll forming machine from VIETSTEEL is specially designed to produce C and Z purlins with various flexible sizes. This product is also known as the Quick Change C/Z Purlin Roll Forming Machine or the C & Z Slotted Channel Purlin Roll Forming Machine. With advanced technology, the machine offers high automation capabilities, enhancing production efficiency and ensuring absolute precision.
As a leading machinery manufacturer in Vietnam, with over 22 years of experience in the industry, VIETSTEEL has supplied more than 3,500 equipment units to 420 customers in 41 countries around the world. Our machines are designed to produce products with superior precision, while increasing production speed by 20% – 30%, providing a significant competitive advantage for our customers.
Technical specifications Completely automatic C/Z combination Purlin Machine (Model CZ-EA)
| Model | CZ-EA Model |
| Power | Transmission: 2x15kw – 1/30 1×7.5kw – 1/30 Motor – pump: 11kw – 45cc Size changed: 3×1.5kw – 1/25 Punch table: 2×1.5kw |
| Weight of machine | 28 tons |
| Dimension | L=16m; W=2.5m, H=2.0m |
| Forming speed | 16 – 20 meters/minute (w/o punching) Lower with punching |
| Roller stations | – Lip forming: 06 – Side forming: 11 – Pulling stations: 05 – Anti-flare adjustment: 01 |
| Transmission system | Electric motor and Gear box |
| Cutting system | Hydraulic cylinder |
| Cutting technology | Part-cutting and scrap cutting |
| Punching system | Hydraulic cylinder |
| Punching technology | 03 separate punching stations. Position reached by servo |
| Control system | PLC, HMI automatic programmable |
| Size range | C100–C350 and Z100–Z350 |
| Size changed | Automatic by servo motor |
| Material thickness | 1.2 – 3.2 mm |
| Material width | For C: 200-563mm For Z: 206-569m |
| Material Yield Strength | G300 – G550 Mpa |
Technical specifications
The main advantages of the Completely automatic C/Z combination Purlin Machine (Model CZ-EA)
1. High-level machinery automation
• Fully automatic CZ exchange: Quick switching between C shape purlin and Z shape purlin, the exchange process is automatically controlled by program settings.
• Completely automatic purlin size adjustment: Changing the size is also automated and controlled through the machine controller.
2. Wide range for steel and purlins
Type of raw materials: Galvanized steel, black steel.
Thickness range: 1.2-3.2mm.
Product dimensions:
• C purlin dimensions: a100-350mm x b40-100mm x c16-22mm x 1.2-2.4mm
• Z purlin dimensions: a100-350mm x b40-100mm x b2 46-106mm x c16-22mm x 1.2-3.2mm
3. Other advantages
• Universal cutting tool: A cutting tool assembly suitable for all sizes of C, Z and U shape.
• Quick changes: Quickly switch between different types of C Z shape in just a few minutes.
• Adjustability: The size of the mesh, rim, and product edge can be adjusted in millimeters.
• Design through the axis: Minimize the issue of uneven height due to the main shaft of the machine being damaged.
• High-strength structure: The main rolling mill structure is made from high-strength cold-rolled steel plates with uniform wall thickness and high compressive strength.
• High precision: The final product has high precision, with easily adjustable length deviations and purlin punching positions.
Other purlin roll forming machines produced by VIETSTEEL
1. Hi-Speed Purlin Roll Forming Machine
Power: Pump motor: 22kw – 63cc
Machine weight: 12 – 14 tons
Machine dimensions: L=11m; W=1.5m, H=1.8m
Rolling speed: 12-16 meters/minute (without hole punching)
Slower when accompanied by a sudden hole
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2. Cable tray, Cable trunking machine
Automatically shape and cut to any length with a pre-ordered quantity.
The feedback signal from the encoder displays the intensity of the product.
The control panel allows for counting the total length of the completed coil.
The roller is made of alloy steel, precisely manufactured by CNC machines, and hard chrome plated.
The cutting die is made of SKD11 steel, manufactured using CNC machines, and heat-treated to achieve 55-60HRC.
The hydraulic system is equipped with a cooling system capable of allowing the machine to operate continuously from 20 to 22 hours each day.
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3. Smartframe system
Flexible production machines, synchronized with design software
Compact and portable machine
Automatic operation, printing codes on products at high speed
The Smart LightTruss machine offers a full range of frame options with 07 punching tools and additional customization tools.
The smart light rack design is easy to assemble on-site, easy to maintain, easy to operate, and has many common spare parts.
Synchronization between the electrical and hydraulic systems.
The force feedback device is controlled by the motor encoder.
The upper die and the lower die are made from alloy steel, manufactured with precision CNC machines, heat-treated to achieve 48-55 HRC, and chrome-plated
The hydraulic system is equipped with a cooling system capable of allowing the machine to operate continuously from 20 to 22 hours each day.
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Why should you choose VIETSTEEL?
With a vision to become one of the top companies in Asia in the field of designing, manufacturing, and producing metal profiling machines, Vietsteel always delivers the highest quality roll forming machines, with high precision and stable operation for over 10 years, along with a warranty and 24/7 customer care service.
The advantages that are only found in the roll forming machines provided by Vietsteel:
The machine produces products with near-perfect accuracy.
The machine runs stably for 15 years with a 1-year warranty.
Ensure the metal sheets are rolled according to customer orders, thereby increasing trust and revenue for the business.
Helps you save on labor and insurance costs: The cost of the roll forming machine is reasonable, fully automated, and does not require as much manpower to operate as before.
Helps you save on warranty and maintenance costs: If you buy a good roll forming machine, it will significantly reduce warranty and maintenance costs, thereby increasing production efficiency.
The machines usually run stably for many years, so businesses do not have to plan for frequent replacements.
Owning the Vietsteel brand with over 25 years of experience; having successfully delivered and installed 5000 machines for >500 customers in 50 countries; more than 160 experienced employees and 2 factories (18,000m2) including a machining workshop (2,000m2) equipped with CNC milling, turning, cutting, planing, etc., to ensure quality control of all mechanical parts of the machines.